Saturday, December 7, 2013

SAMSUNG 14" COLOR CRT TV REPAIR #4



IMPORTANT: WHILE WORKING WITH TV OR ANY CIRCUIT WITH HIGH VOLTAGES IT IS WISE TO USE AN  ISOLATION TRANSFORMER FOR YOUR SAFETY! (I need to buy one soon!!)
 
TYPE: KS1A14E4
MODEL: CZ-14E4V

SYMPTOM: PICTURE SQUEEZED IN AND DIED - BURNING SMELL

Well, you are enjoying your favourite tv show, and suddenly the picture starts to squeeze in and before you could respond logically, the picture has gone leaving behind an odour of burnt insulation.


DIAGNOSIS:

-The symptom indicates the deflection yoke coil failure. Make sure by finding traces of burns on the coil, you can even smell to confirm. And technically you can measure the coil resistance to find if it has shorted or opened up! The picture below elaborates my case-


-Yoke failure confirmed with badly burnt HORZONTAL DEFLECTION coil/LINE coil. The resistance test confirmed a short. As I was trying to figure out the reason for the same, found dry solder joints on the connector where the coil was soldered. It is wise to resolder these points once the problem is in its initial stage and thus the fault can actually be avoided. Use a high wattage iron (around 55W) for good soldering finish. This in necessary as the coils draw high current (also at high frequency, 16kHz approx. in the case of line coil) and hence the solder joints can dry up easily! This can also affect the horizontal output transformer (HOT) and associated circuitry.

-Replaced the deflection yoke with a new one from the market (₹250). Before replacing the yoke, please make sure you mark the positions of the purity & convergence magnets on the CRT neck with a marker or whatever you prefer. Even slight changes to the original positioning could effect the picture quality (I was very excited to replace and didn’t think of it much and later on had to toil hard to bring back into its earlier position, though is not perfect). Checked the circuits nearby only to find everything quite fine. Switched ON the set and the picture was back! 

-Note here that the new yoke coil is not completely in tune with the circuit elements of the tv and as such the new yoke may introduce convergence/geometry/landing errors. For eg, the new raster could be wide or narrow (in my case it is wide). Havn’t gone into the details of improving it yet. A short cut to it would be to adjust the settings by entering the FACTORY/SERVICE MODE of your tv (just be careful while changing the settings there). Different tvs have different keys to enter the factory mode which could be googled! But it won’t solve the problem completely. Infact the raster size could still be different for different channels.




Monday, December 2, 2013

USHA 400W MIXER-GRINDER REPAIR #1

IMPORTANT: WHILE WORKING WITH TV OR ANY CIRCUIT WITH HIGH VOLTAGES IT IS WISE TO USE AN  ISOLATION TRANSFORMER FOR YOUR SAFETY! (I need to buy one soon!!)
 
SYMPTOM: Doesn't start. On last operation, there was smoke coming out from inside.

FAULT DIAGNOSIS: 


- the smoke thing indicated that something definitely burnt, could be the motor coils or the wire insulation; here's an inside picture-






- before uninstalling the motor out of the box which is very cumbersome, checked all the external joints







- there was a prolapse at one end of a wire at a tag block (which generally occurs on overheating); on checking the same, found there were signs of burns on the wire and also there was a lot of oxide layer on the wire; washed all the connectors with iso-propyl alcohol and soldered the wire ends where necessary and screwed them to their respective positions

- there were some other dry joints which were resoldered


- after doing all these, plugged in to the mains supply to check if the problem was this small; and yes, it worked; i just couldn't believe my eyes; had a similar problem some 11 years back when we send it to repair and they charged ₹700 (could have had a deuce cricket bat!!)

MORAL OF THE STORY- before sending your faulty gadget for repair, try finding what went wrong by atleast having a look at the inside; the problem could be as small as this!


Sunday, December 1, 2013

SAMSUNG 14" COLOR CRT TV REPAIR #3

IMPORTANT: WHILE WORKING WITH TV OR ANY CIRCUIT WITH HIGH VOLTAGES IT IS WISE TO USE AN  ISOLATION TRANSFORMER FOR YOUR SAFETY! (I need to buy one soon!!)
 
TYPE: KS1A14E4
MODEL: CZ-14E4V

SYMPTOM: PICTURE OK but NO SOUND (contd from repair #2)

FAULT DIAGNOSIS: 
- hurrah! this time it was easy-


- the sound ic, TDA8943SF, 6 W mono Bridge Tied Load (BTL) audio amplifier
- checked for some more shorted components, found none, everything seemed ok
- replaced it with a new one (₹ 70) and turned the tv ON

PICTURE OK, SOUND OK :)